Industrial Valves play a crucial role in “Controlling the flow” of liquids and Gases across various industries, from Oil & Gas to chemical processing and Power Plants. But have you ever wondered how these “Precision-Engineered Components” are manufactured? At Forxar Industries, we follow a rigorous process to ensure every Valve meets the highest Standards of Quality and Durability. Let’s take a closer look at the “7 essential steps in industrial valve production.”
1. Design & Engineering
Every great valve starts with an Innovative Design. Engineers at Forxar Industries analyze application requirements, pressure and Temperature Conditions, and Material compatibility to “Craft a valve” that ensures efficiency and longevity. Advanced CAD Software and simulations help refine the Design before moving to production which includes pattern + casting + prefinish components retailed design.
2. Raw Material Selection
The performance of an Industrial Valve heavily depends on the Material used. We source high-quality metals such as stainless steel, carbon steel, and exotic alloys based on industry standards + specific client needs. The selected materials undergo rigorous testing to verify their mechanical properties and resistance to corrosion at extreme temperatures.
3. Casting & Forging
Once the Material is selected, the Valve Body + Bonnet are either Cast or Forged, depending on the application. Casting involves pouring molten metal into a mold to achieve the desired shape, while Forging applies high-pressure forces i.e. Hammer to shape the metal, ensuring superior strength and durability.
4. Machining & Precision Engineering
Raw Cast or Forged components require precise shaping to achieve the required Tolerances. Our CNC (Computer Numerical Control) machines perform high-precision Cutting, Drilling, and Finishing to ensure every valve component fits perfectly during assembly of Components. This step is critical in “Preventing Leaks and ensuring Smooth Operation.
5. Assembly & Testing
After machining, components are cleaned and carefully assembled with Seals, Gaskets, and Gland Packing + actuators if required. Every valve undergoes stringent quality checks, including “Hydrostatic Pressure Pesting, Seat leak testing, and Functional Tests to ensure it operates flawlessly under real-world conditions.
6. Coating & Surface Treatment
To enhance Durability and resistance to environmental factors, Industrial Valves receive protective coatings such as Epoxy Painting, galvanizing, or Special treatments like PTFE Lining. These coatings prevent Rust, Chemical damage, and Wear over time.
7. Final Inspection & Packaging
Before shipping, each Valve goes through a “Final Inspection,” where our Quality Assurance Team verifies Dimensions, Pressure Ratings, and Documentation compliance. Once approved, the valves are securely packed to prevent “Transit Damage and delivered to customers worldwide.
“Precision, Quality, and Reliability at Forxar Industries”
The journey from “Raw Materials to a Fully Functional Industrial Valve” is complex, but at “Forxar Industries, our expertise ensures that every product meets Global Standards. Whether it’s for the Oil & Gas sector, Chemical Industries, or Power Plants, we take pride in delivering Valves engineered for enduring reliability.
Looking for “High-performance Industrial Valves? Get in touch with Forxar Industries today!