Butterfly Valve
Integrally-molded Butterfly Valve sets a new benchmark in performance for butterfly valves. The versatile valve is offered in a variety of elastomer-disc combinations to address myriad process requirements. The highly reliable butterfly valve has successfully completed over 10,000 cycles at its rated pressure.
Available in sizes from 50 mm (2”) to 600 mm (24“), the valve is available in Cast Iron, SG Iron and carbon steel, in a variety of body styles, materials and actuation options. The body seat of Aquaseal 16 Butterfly Valve is vulcanised insitu onto the body, which provides longer life and superior performance when compared to valves with loose liners.
Feature & Benefits
Longer Life
The strength of the vulcanised liner as well as its strong bonding with the body ensure that it doesn’t get deformed and torn by the disc during valve operations. Further, friction during operations is minimized owing to the smooth liner surface. The strong seat and reduced friction greatly enhance service life of the valve.
Tight Sealing and Consistent Low Torque
Bubble-tight sealing is obtained by the tight interference fit between liner and disc. The insitu moulded seat does not deform with age, and hence the operating torque stays low and consistent during the entire life cycle of the valve. High reliability and consistent torque make Aquaseal the ideal valve for actuated systems.
Assured Shaft Sealing
The flat profiles on the top and bottom of Aquaseal Plus disc engage with matching profiles on the body liner, and the large area of contact prevents leakage to atmosphere. Integrally molded O-Ring that compresses around the blowout-proof shaft provide a secondary seal.
Actuator Mounting Platform
The integral ISO 5211 platform facilitates direct mounting of actuators and gear units, thereby improving system reliability and efficiency.
Enhanced Reliability
The rugged body is designed to withstand pipeline stresses and vibrations. Further, enhanced liner thickness assures reliable performance over an extended service. Reinforcements are provided on Aquaseal disc also.
Lower Torque, Longer Life
The Aquaseal disc is profiled for smoother flow. Further the coating/ encapsulation of Nylon and EPDM on the disc helps to reduce torque and prevent disc damage.
Reliable Drive
In Aquaseal a two-piece shaft is employed for closer control and smooth operation. The shaft is Xylan-coated to reduce friction and improve wear resistance. While the square shaft provides positive drive, the bottom shaft acts as a pivot for operational ease.
Butterfly Valve Dimensions
Valve Size | A | B | D | C | E | H | G | Y | ||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
NPS | DN | Flow Control Lever | Standard Gear Unit | Heavy Duty Gear Unit | Wafer Flangeless | Water Lugged | Flow Control Lever | Standard Gear Unit | Heavy Duty Gear Unit | Flow Control Lever | Standard Gear Unit | Heavy Duty Gear Unit | ||||
2 | 50 | 43 | 99 | 129 | 277 | – | 65 | 96 | 158 | 176 | 181 | – | 216 | 242 | – | 24 |
2½ | 65 | 46 | 110 | 140 | 288 | – | 78 | 105 | 180 | 176 | 181 | – | 216 | 242 | – | 46 |
3 | 80 | 46 | 116 | 146 | 294 | – | 85 | 123 | 190 | 176 | 181 | – | 216 | 242 | – | 62 |
4 | 100 | 52 | 134 | 164 | 312 | – | 105 | 157 | 216 | 268 | 181 | – | 308 | 242 | – | 82 |
5 | 125 | 56 | 164 | 194 | 342 | – | 118 | 180 | 255 | 268 | 181 | – | 308 | 242 | – | 107 |
6 | 150 | 56 | 177 | 207 | 355 | – | 144 | 212 | 280 | 268 | 181 | – | 308 | 242 | – | 135 |
8 | 200 | 60 | 235 | 300 | 428 | 450 | 169 | 262 | 345 | 405 | 217 | 255 | 470 | 290 | 375 | 184 |
10 | 250 | 68 | 259 | 332 | 452 | 476 | 214 | 322 | 405 | 513 | 217 | 255 | 610 | 290 | 375 | 234 |
12 | 300 | 78 | 284 | 357 | 477 | 501 | 249 | 373 | 485 | 516 | 217 | 255 | 612 | 290 | 375 | 279 |
14 | 350 | 92 | 318 | – | 510 | 535 | 304 |
430 |
530 | – | 217 | 255 | – | 290 | 375 | 324 |
16 | 400 | 102 | 370 | – | – | 587 | 340 |
481 |
600 | – | – | 255 | – | – | 375 | 374 |
18 | 450 | 114 | 409 | – | – | 790 | 408 |
524 |
650 | – | – | 437 | – | – | 552 | 423 |
20 | 500 | 127 | 441 | – | – | 828 | 430 |
583 |
710 | – | – | 437 | – | – | 552 | 475 |
24 | 600 | 154 | 501 | – | – | 889 | 500 |
685 |
820 | – | – | 437 | – | – | 552 | 573 |
All dimensions in mm and weights in kg
Double Eccentric Butterfly Valve
All dimensions in mm and weights in kg
Accessories:
- Extension spindle
- Street covers
- Handwheel
- Stem cap for rod
- Adaptor gearside
- Post indicator
- Dismantling joint
- Combi-flange
- Adaptors different types of gearboxes and electric actuators
- Double eccentric butterfly valve, for water to max. 70° C, designed according to EN 593,
- Face to face according to EN 558 table 2 basic series 14.
- Standard flange drilling to EN1092-2 (ISO 7005-2)
- Hydraulic test according to EN 1074-1 and 2 / EN 12266.
Features & Benefits
Double eccentric design
The double eccentric design gives minimal wear of the disc seal, as the disc swings open/close like a door relieving the stress on the seal just after a few degrees of opening. The seal is fully compressed in closed position which gives 100% drip-tight closure. The disc and seat are designed to give the lowest possible operating torque in opening and closing direction at full differential pressure.
Shaft sealing
Encapsulated O-rings, self-lubricating bearings and bronze bushings protect against galvanic corrosion.
Disc and seat design
The slim and streamlined disc design ensures low pressure loss across the valve, and the disc enables bi-directional flow. The seat is casted in the valve body, which is epoxy coated to avoid corrosion. The disc seals are mounted in a stainless steel retainer ring, and are exchangeable independent of flow direction. The disc is fixed by means of a keyway and set screws protecting against flutter between shaft and disc.
Butterfly Valve Exploded View
Component Name & Quantity
No. | Component Name | Qty. |
---|---|---|
1 | Body | 1 |
2 | Body Liner | 1 |
3 | Disc | 1 |
4 | Stem | 1 |
5 | Dowel Pin | 2 |
6 | Bearing | 2 |
No. | Component Name | Qty. |
---|---|---|
7 | Packing | 5 |
8 | Lever Stopper | 1 |
9 | Bolt | 2 |
10 | Nut | 2 |
11 | Lever | 1 |
Double Eccentric Butterfly Valve Exploded View
Component Name & Quantity
No. | Component Name | Qty. |
---|---|---|
1 | Body | 1 |
2 | Disc | 1 |
3 | Disc O Ring | 1 |
4 | Disc Seal | 1 |
5 | Retainer Ring | 1 |
6 | Retainer Dowel Pin | 8 |
7 | Stem | 1 |
No. | Component Name | Qty. |
---|---|---|
8 | Stem Dowel Pin | 2 |
9 | Bearing | 2 |
10 | Gland Packing | 5 |
11 | Lever Stopper | 1 |
12 | Bolt | 2 |
13 | Nut | 2 |
14 | Lever | 1 |
Double Eccentric Butterfly Valve Dimensions
Valve Size | A | B | D | C | E | H | G | ||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
NPS | DN | Flow Control Lever | Standard Gear Unit | Heavy Duty Gear Unit | Wafer Flangeless | Water Lugged | Flow Control Lever | Standard Gear Unit | Heavy Duty Gear Unit | Flow Control Lever | Standard Gear Unit | Heavy Duty Gear Unit | |||
2 | 50 | 43 | 99 | 129 | 277 | – | 65 | 96 | 158 | 176 | 181 | – | 216 | 242 | – |
2½ | 65 | 46 | 110 | 140 | 288 | – | 78 | 105 | 180 | 176 | 181 | – | 216 | 242 | – |
3 | 80 | 46 | 116 | 146 | 294 | – | 85 | 123 | 190 | 176 | 181 | – | 216 | 242 | – |
4 | 100 | 52 | 134 | 164 | 312 | – | 105 | 157 | 216 | 268 | 181 | – | 308 | 242 | – |
5 | 125 | 56 | 164 | 194 | 342 | – | 118 | 180 | 255 | 268 | 181 | – | 308 | 242 | – |
6 | 150 | 56 | 177 | 207 | 355 | – | 144 | 212 | 280 | 268 | 181 | – | 308 | 242 | – |
8 | 200 | 60 | 235 | 300 | 428 | 450 | 169 | 262 | 345 | 405 | 217 | 255 | 470 | 290 | 375 |
10 | 250 | 68 | 259 | 332 | 452 | 476 | 214 | 322 | 405 | 513 | 217 | 255 | 610 | 290 | 375 |
12 | 300 | 78 | 284 | 357 | 477 | 501 | 249 | 373 | 485 | 516 | 217 | 255 | 612 | 290 | 375 |
14 | 350 | 92 | 318 | – | 510 | 535 | 304 |
430 |
530 | – | 217 | 255 | – | 290 | 375 |
16 | 400 | 102 | 370 | – | – | 587 | 340 |
481 |
600 | – | – | 255 | – | – | 375 |
18 | 450 | 114 | 409 | – | – | 790 | 408 |
524 |
650 | – | – | 437 | – | – | 552 |
20 | 500 | 127 | 441 | – | – | 828 | 430 |
583 |
710 | – | – | 437 | – | – | 552 |
24 | 600 | 154 | 501 | – | – | 889 | 500 |
685 |
820 | – | – | 437 | – | – | 552 |
All dimensions in mm and weights in kg